Advanced Box Beam Roll Forming Machine for Industrial Racking
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Machine Description
High-Performance Box Beam Roll Forming Machine: The Ultimate Solution for Heavy-Duty Industrial Racking
In the modern logistics and warehousing sector, the demand for structural integrity and safety is non-negotiable. Traditional racking beams often fail to meet the rigorous standards of high-density storage, leading to issues such as structural sagging under heavy-duty loads, inconsistent welding quality, and limited customization options. Our Box Beam Roll Forming Machine is specifically engineered to eliminate these market pain points, providing a robust, Automated solution for manufacturing high-capacity shelving components.
Addressing Core Market Challenges
The industrial storage industry frequently grapples with the limitations of standard open-profile beams. These profiles often lack the torsional rigidity required for massive payloads. Furthermore, manual production processes often result in dimensional deviations, making installation difficult and compromising the overall safety of the Warehouse environment. Our technology addresses these concerns by utilizing a precision-locking or welding process that creates a closed-loop Box Beam, offering superior strength-to-weight ratios compared to traditional alternatives.
Product Overview and Key Features
Developed for logistics and warehouse storage, this industrial-grade system is the backbone of high-efficiency production lines. By integrating the keywords identified in your specifications, we have optimized this machine for maximum durability and performance.
Unrivaled Strength and Warehouse Loading
The machine is built to process Heavy Gauge and high-strength steel, ensuring that every box beam produced meets the strictest Industrial Storage standards. The use of Rugged Steel in the machine frame and high-grade alloy rollers guarantees a long service life with minimal maintenance, even in continuous shift environments.
Precision Automation and Customization
Equipped with a state-of-the-art Automated control system, the machine allows for rapid transitions between different sizes. Whether you are fulfilling a standard order or a Custom Racking project, the interface provides the flexibility needed to adjust lengths and profiles on the fly. This precision ensures that every Box Beam fits perfectly with upright frames, enhancing the structural stability of the entire system.
LMS Box Beam Roll Forming Machine Advantage
As a Direct Factory provider, we deliver more than just hardware; we provide Expert Racking solutions tailored to your manufacturing goals. By choosing our Box Beam Roll Forming Machine, you are investing in a system that prioritizes safety, efficiency, and long-term reliability. Our commitment to engineering excellence ensures that your production line remains competitive in an increasingly demanding global market.
Machine Video
Box Beam Roll Forming Machine Profile Drawing
LMS Box Beam Machine Technical Parameters
Full specifications of our Box Beam Forming Line
Box Beam Roll Forming Machine | |
|---|---|
Profile Shape | C Shape |
Profile Size | C78-178x50mm |
Material Thickness | 1.5-2.0mm |
Machine workflow | Decoiler- Leveler- Punch- Roll Forming -Cutting -(Welding)- Single Box Beam Two(2) Box Beams connect together on the connection machine |
Machine Speed | 10-40 meters per minute, customized |
Coolant System | Water Coolant, air-cooled coolant |
How to Change Different Sizes on One Machine | Auto: Width adjust(78-178) |
Machine Detail
Hydraulic uncoiler
The feed trolley transports the metal coil from the storage saddle and elevator to the uncoiler mandrel. The mandrel expands to tightly clamp the inner core of the coil. Automatic uncoiling.
Metal Forming Machine
Couple beam roll forming rollers are optimized using the COPRA roll design software from German company data M. The forming rollers are made of alloy mold steel (Cr12mov, Cr15) and undergo overall hardening treatment at HRC 55- 60 ° or higher.
- Transmission: The forming rollers are driven by a gearbox universal joint, with a service life of over 10 years under normal maintenance.
- Variable cross-section changing: One-button changing is achieved using an electric lead screw or servo motor, significantly saving labor and time and increasing product cross-section accuracy.
- Frame: The machine features a thickened body and frame, ensuring the machine remains undeformed during handling, transportation, and relocation. It is suitable for high-intensity continuous operation and maintains stability even during prolonged continuous use.
With water coolant system, the Durable Box Beam Former can achieve long time and high tolerance, high-speed running, enhancing stable production for customers.
Cut
ting Station
The cutting mold is processed based on Cr12Mov(SKD11) steel for a long service life. Box beam can be cut without waste.
Fixed-length algorithm optimization enables mass production of metal rack beams with fixed length and quantity. The box beam machine requires accurate length for stable shelf racking assembly.
With a coolant system, the Heavy Duty Box Beam Forming Line can achieve long-term and stable production.
Independent & Robust Connection Machine
Box Beam is formed by pressing two C-channels together. Our machine features a dedicated, Independent Roll Forming Machine that provides independent roll forming machine that connects two (2) 2.0mm profiles together.
Automatic Adjusting different size box beams on one(1) machine: Easily adjustable for different beam widths, supporting your Custom Racking requirements.
Advanced Technology
The Step Beam Roll Forming Line is made of solid materials and is durable, designed to improve productivity.
Sturdy Construction
High-Load-Bearing Roller Material
Adjust different box beam widths automatically by the C Beam Machine Controller, with a monitoring display.
Heavy Duty Box Beam Line High-Precision Flying Cut-off System (Non-stop Tracking)(optional)
Our system utilizes a servo-driven Flying Cut-off mechanism designed for high-speed operation. Unlike traditional cutters that require the material to stop, our "tracking" technology synchronizes the blade with the moving beam.
Zero Downtime: Continuous production significantly increases output for large-scale Warehouse projects.
Length Accuracy: Controlled by an industrial PLC system, achieving a tolerance within ±1mm
Straightening Compensation
Box channels need several bending angles, formed with a suitable straightening compensation mechanism.
Surface Protection
Excellent mold and roller design prevents scratches on the steel strip, which is beneficial for subsequent painting.
Industrial Control and Maintenance
Machine Modes
Manual and automatic dual modes for easy material changeover and commissioning, suitable for changing coil and adjusting/maintaining Roll Forming machine.
Remote Support Capabilities
Remote I/O PLCs enable our technicians to provide support, diagnostics.
Industry Applications
Our shelving and column production line serves various industries with its precision and efficiency.
Pallet Racks
Supermarket Shelving
Light Duty Rack
Mezzanine
Cantilever Racking
Mobile Shelving System
How to Order a Box Beam Roll Forming Machine?
Contact LMS Shelving Machinery now for a free consultation and customized solutions to meet your production needs.
- Design
Once we receive your roll specifications and machine requirements, LMS Machinery can provide customized Custom Rack Beam Equipment solutions. - Manufacturing
LMS shelving machinery designs and manufactures machines according to specific pattern requirements, and ensures on-time, high-quality delivery. - Installation and Maintenance
LMS provides experienced engineers to handle overseas installation, commissioning, and maintenance. - One-year warranty
LMS Machinery offers a one-year warranty and lifetime online support, and sells a full range of spare parts.
FAQ: Everything You Need to Know About LMS Box Beam Roll Forming Machines
Based on our Box Beam Roll Forming Machine technical specifications, we have compiled the top 5 questions our clients ask.
Q1: What is the material thickness capacity and production speed of the LMS Upright Machine?
Our heavy-duty production lines are engineered for industrial-grade strength, supporting material thicknesses ranging from 1.8mm to 3.0mm. While maintaining high punching precision, the machine operates at a stable production speed of 15-20 meters per minute, significantly boosting your factory's daily output.
Q2: Can one machine produce multiple sizes of upright profiles? How difficult is the changeover?
Not difficult at all! LMS machines feature a fast-changing design for molds and forming rollers. Equipped with a dial indicator display and automated width adjustment, operators can easily switch between different widths (such as 90mm, 100mm, or 120mm) with minimal downtime.
Q3: How do you ensure long uprights remain straight and do not deform after punching and forming?
For thicker materials used in high-load-bearing applications, LMS includes an independent straightening compensation mechanism. Additionally, we offer an optional automatic stacking solution that prevents deformation during the discharge process, ensuring every upright is perfectly straight for rapid onsite assembly.
Q4: What kind of technical support does LMS provide if the machine encounters an issue?
With over 40 years of exporting experience, we provide comprehensive global support. Our machines feature Remote I/O PLCs, allowing our technicians to perform diagnostics, software updates, and troubleshooting remotely without an on-site visit. We also provide experienced engineers for overseas installation and commissioning.
Q5: Where can I get a full list of technical specifications and machine models?
We have prepared a comprehensive product brochure covering our entire range of storage rack and shelving production lines, including upright, beam, and shelf panel machines.
Related Machines
Thank you for choosing LMS Racking & Shelving Machinery.
Need a quote or further information? If you find cheaper prices for the same goods, we will match them!
Sales hotline:
+86 15920110298
WhatsApp:
E-mail:
contact@shelvingmachinery.com
Address:
20F/AB Zhongqiao Building, 76 Xianlie Middle Road, Yuexiu District, Guangzhou, Guangdong, China P.R.
contact@shelvingmachinery.com
20F/AB Zhongqiao Building, 76 Xianlie Middle Road, Yuexiu District, Guangzhou, Guangdong, China P.R.
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