Fully Automatic Width-Adjustable Shelf Panel Roll Forming Machine
Do you need a quote or more information?
Machine Description
LMS ShelvingMachinery® offers high-performance shelf panel roll forming lines designed for fully automated production of multi-bend metal panels, including 4, 6, and 8-fold profiles for retail and warehouse racking.
Machine Overview
LMS ShelvingMachinery® specializes in integrated production solutions for shelf panels. These machines are engineered to transform metal coils into finished, multi-folded panels through a seamless process of punching, notching, roll forming, and precision bending. The technology is specifically optimized for creating reinforced edges (4-fold to 8-fold), providing a robust and efficient alternative to manual bending processes.
Key Technical Features
Versatile Folding Capabilities: The system supports complex geometries, ranging from standard 4-fold designs to advanced 6-fold and 8-fold profiles. These additional bends create a "safety edge" that hides sharp metal ends and increases the rigidity of the panel.
Automatic Width Adjustment: Equipped with a motorized or servo-driven width adjustment system, the machine can switch between different panel widths (typically 300mm to 700mm) via the PLC interface, minimizing downtime during product changeovers.
High-Precision Integration: The line incorporates a decoiler, leveler, servo feeder, hydraulic pre-punching/notching station, and a high-speed roll former. This ensures that every hole and fold aligns perfectly across panels of varying lengths.
LMS Shelvingmachine.com Advantage
As a Direct Factory provider, Shelvingmachine.com delivers more than just hardware; we provide Expert Racking solutions tailored to your manufacturing goals. By choosing our Shelf Panel Roll Forming Machine, you are investing in a system that prioritizes safety, efficiency, and long-term reliability. Our commitment to engineering excellence ensures that your production line remains competitive in an increasingly demanding global market.
Machine Video
Shelf Panel Roll Forming Machine Profile
Technical Parameter
Full specifications of our Shelf Panel Roll Forming Machine
Shelf Panel Machine | |
Profile Shape | 4-fold, 6-fold, 8-fold, customized |
Profile Size | 300-700x42 mm |
Material Thickness | 0.6-1.2 mm |
Machine workflow | Decoiler- Leveler- Punch- Roll Forming -Cutting - bending- Shelf Panel |
Machine Speed | 3-10 pieces per minute(1 meter panel) |
Coolant System | Water Coolant, Air Condition Coolant |
How to Change Different Sizes on One Machine | Auto: Width adjust(300-700) |
Machine Detail
1. Decoiling & Precision Leveling
This initial stage utilizes a Durable Shelf Plate Machine-grade decoiler to manage heavy metal coils, ensuring a stable and continuous material supply. The integrated Precision Sheet Leveler then eliminates coil set and internal stresses, providing a perfectly flat surface essential for the Precision Shelf Plate Maker to maintain high-quality output.
2. Servo Feeding & Multi-Station Punching
3. Auto Width-Adjustable Roll Forming
Metal Shelf Plate Former rollers are optimized using the COPRA roll design software from German company data M. The forming rollers are made of alloy mold steel (Cr12mov, Cr15) and undergo overall hardening treatment at HRC 55- 60 ° or higher.
Transmission: The forming rollers are driven by a gearbox universal joint, with a service life of over 10 years under normal maintenance.
Variable cross-section changing: One-button changing is achieved using an electric lead screw, significantly saving labor and time and increasing product cross-section accuracy.
Frame: The machine features a thickened body and frame, ensuring the machine remains undeformed during handling, transportation, and relocation. It is suitable for high-intensity continuous operation and maintains stability even during prolonged continuous use.
With water coolant system, Custom Shelf Panel Solution can achieve long time and high tolerance, high-speed running, enhancing customers' stable production.
4. Flexible Multi-Folding & End Bending
Bending the shelf Panel end by an automatic bending device on the Flexible Shelf Panel Former , can help a lot for shelf panel mass production, complete achieve shelf panel automatic bending; 2-8 manual bending processes can be changed to automatic bending of shelf panel ends, saving time and labor .
LMS ShelvingMachinery® has rich experience on High Speed Shelf Panel Line auto bending and forming technology. If you want to learn more about automatic bending success cases for shelf panel machines, ready to contact us?
5. Smart Cutting
Fixed-length algorithm optimization enables mass production of metal rack beams with fixed length and quantity. Boxed beam machine requires accurate length for shelf racking assembling stable.
With a coolant system, the Shelf Panel Forming Machine can achieve long-term and stable production.
Advanced Technology
The Shelf Panel Roll Forming Line is made of solid materials and is durable, designed to improve productivity.
Sturdy Construction
High-Load-Bearing Roller Material
Adjust different widths automatically by the Shelf Panel Machine Controller, with a monitoring display.
Length Accuracy: Controlled by an industrial PLC system, achieving a tolerance within ±1mm
High Automatic Bending: changes 2-8 manual bending processes into high-speed and high-tolerance bending.
Straightening Compensation
Box channels need several bending angles, formed with a suitable straightening compensation mechanism.
Surface Protection
Excellent mold and roller design prevents scratches on the steel strip, which is beneficial for subsequent painting.
Industrial Control and Maintenance
Machine Modes
Manual and automatic dual modes for easy material changeover and commissioning, suitable for changing coil and adjusting/maintaining the roll forming machine.
Remote Support Capabilities
Remote I/O PLCs enable our technicians to provide support and diagnostics.
Industry Applications
Our shelving and column production line serves various industries with its precision and efficiency.
Pallet Racks
Supermarket Shelving
Light Duty Rack
Mezzanine
Cantilever Racking
Mobile Shelving System
How to Order a Shelf Panel Roll Forming Machine?
Contact LMS Shelving Machinery now for a free consultation and customized solutions to meet your production needs.
- Design
Once we receive your roll specifications and machine requirements, LMS Machinery can provide customized Custom Rack Beam Equipment solutions. - Manufacturing
LMS shelving Machinery designs and manufactures machines according to specific pattern requirements, and ensures on-time, high-quality delivery. - Installation and Maintenance
LMS provides experienced engineers to handle overseas installation, commissioning, and maintenance. - One-year warranty
LMS Machinery offers a one-year warranty and lifetime online support, and sells a full range of spare parts.
FAQ: Everything You Need to Know About LMS Shelf Panel Roll Forming Machine
Based on our Box Beam Roll Forming Machine technical specifications, we have compiled the top 5 questions our clients ask.
Q1: What is the material thickness capacity and production speed of the LMS Upright Machine?
Our heavy-duty production lines are engineered for industrial-grade strength, supporting material thicknesses ranging from 1.8mm to 3.0mm. While maintaining high punching precision, the machine operates at a stable production speed of 15-20 meters per minute, significantly boosting your factory's daily output.
Q2: Can one machine produce multiple sizes of upright profiles? How difficult is the changeover?
Not difficult at all! LMS machines feature a fast-changing design for molds and forming rollers. Equipped with a dial indicator display and automated width adjustment, operators can easily switch between different widths (such as 90mm, 100mm, or 120mm) with minimal downtime.
Q3: How do you ensure long uprights remain straight and do not deform after punching and forming?
For thicker materials used in high-load-bearing applications, LMS includes an independent straightening compensation mechanism. Additionally, we offer an optional automatic stacking solution that prevents deformation during the discharge process, ensuring every upright is perfectly straight for rapid onsite assembly.
Q4: What kind of technical support does LMS provide if the machine encounters an issue?
With over 40 years of exporting experience, we provide comprehensive global support. Our machines feature Remote I/O PLCs, allowing our technicians to perform diagnostics, software updates, and troubleshooting remotely without an on-site visit. We also provide experienced engineers for overseas installation and commissioning.
Q5: Where can I get a full list of technical specifications and machine models?
We have prepared a comprehensive product brochure covering our entire range of storage rack and shelving production lines, including upright, beam, and shelf panel machines.
Related Machines
暂无数据
Thank you for choosing LMS Racking & Shelving Machinery.
Need a quote or further information? If you find cheaper prices for the same goods, we will match them!
Sales hotline:
+86 15920110298
WhatsApp:
E-mail:
contact@shelvingmachinery.com
Address:
20F/AB Zhongqiao Building, 76 Xianlie Middle Road, Yuexiu District, Guangzhou, Guangdong, China P.R.
contact@shelvingmachinery.com
20F/AB Zhongqiao Building, 76 Xianlie Middle Road, Yuexiu District, Guangzhou, Guangdong, China P.R.
Other links
在线客服添加返回顶部
右侧在线客服样式 1,2,3 4
图片alt标题设置： LMS Machinery
表单验证提示文本： Content cannot be empty!
循环体没有内容时： Sorry,no matching items were found.
CSS / JS 文件放置地