LMS Metal Mezzanine Floor Roll Forming Machine

The Racking Foot Plate Roll Forming Machine is designed for the efficient production of foot plates (step plates) used at the base of racking uprights and shelving units. Foot plates play a key role in load distribution, stability, and secure anchoring of warehouse racking systems, and this machine ensures precise, high-quality production.

The machine features a rigid frame structure with multiple precision roll forming stations, capable of processing cold-rolled steel, galvanized steel, or other suitable sheet materials. Advanced roll forming ensures uniform thickness, smooth surfaces, and accurate dimensions, meeting strict safety and installation requirements.

For higher efficiency and automation, the machine can be equipped with:

• Automatic decoiler and feeding system
• In-line punching unit for bolt holes
• Servo flying cut-off system for precise length control

The PLC control system with touch screen ensures easy operation, quick adjustments, and stable performance, allowing manufacturers to achieve consistent quality in mass production.

With reliable performance, flexible customization, and high production efficiency, the Racking Foot Plate Roll Forming Machine is an ideal solution for manufacturers producing durable and precise foot plates for modern warehouse racking systems.

Manual core expansion and discharge rack (load 5 tons)

• Discharge width 700mm
• The discharge capacity is 5000kg
• Material maximum diameter 1600mm
• The inner hole diameter of the material is 400~460mm
• The core expansion adopts manual expansion and tightening.
• Non-powered, with brakes

Straightening machine

• Straight material thickness 3mm
• Flat lever width 700mm 
• 9 straight shafts and 2 clipping shafts
• Shaft diameter 90mm
• Material 40gr steel
• Conditioning hardness HRC 25°~27
• Motor power 5.5 kW motor
• Arrow wheel and chain transmission, 
• Speed 8 meters per minute 
   

Feeder

• Feed width 700mm.
• Feed thickness 2.5mm
• Number of rolls: 4
• Roll material GCr15 steel
• Roll heat treatment hardness HRC55°~57°
• Servo motor power 2 kW (produced by a Japanese company)
• Speed 0~10 meters per minute
• Transmission method arrow wheel.

125 ton punching machine

• Working pressure 125 tons (Jiangsu Yangli punching machine)
• Number of Jobs 45 times per minute.
• A set of punching dies (two rows of holes per punch) 
   

Main motor parts

• The width of the product can be adjusted by 340mm  
• Rolling material GR450 high-strength steel lever
• Rolled material thickness 2.5mm
• Ordinary racks are used
• Rolling wheel 20 sets
• Rolling wheel material: CR15 steel
• Rolling wheel heat treatment HRC 55°~57°
• The surface of the rolling wheel is polished
• The diameter of the rolling wheel spindle is 72mm, and the material is 45# steel.
• Rolling wheel bearing specification 60312
• The thickness of the splint is 35mm
• Transmission mode chain and arrow wheel,
• The frame is made of 8# channel steel welding
• Motor power 11 kW motor, 350 reducer (two each)
• The forming speed is 2~8 m/min.
• Equipped with a cooling water pump device. 
   

Cutting device

• A hydraulic station
• The hydraulic station motor is 5.5 kilowatts
• A set of cutting molds. (There is scrap cutting)
• Cutting mold material Gr12 steel,
• Treatment hardness HRC 60°~62° 
   

Discharge table part

• Flat table length 6 meters
• The flat table structure is composed of channel steel.
• Pneumatic discharge 

Electrical control part

• It adopts Japanese frequency converter speed regulation and Japanese servo motor
• Mitsubishi PLC and human-machine interface control
• The control electrical components are made of Taiwan Shilin or Tiande, as well as Schneider.
• The length adopts the cylinder fixed hole and length method
• Shutdown cutting
• Voltage; 380V 50Hz