LMS Warehouse Racking Support Arm 54×47×3.0Mm Roll Forming Machine

The Racking Connector Roll Forming Machine is designed for the production of racking connectors (also known as beam end connectors or hooks), which are key components used to connect racking beams to uprights in pallet racking and shelving systems. The machine produces connectors with precise hole positions and consistent shapes, ensuring secure and stable beam-to-upright connections.

This machine is built with a rigid frame structure and precision forming stations, suitable for processing cold-rolled steel or galvanized steel materials. Combined with in-line punching and forming processes, the machine ensures high dimensional accuracy and excellent consistency of the finished connectors, meeting the structural and safety requirements of modern racking systems.

Depending on production requirements, the Racking Connector Roll Forming Machine can be configured with automatic decoiler, feeding system, precision punching unit, forming station, and cutting or shearing system. The PLC control system with touch screen provides stable operation, easy adjustment, and efficient production control.

With high efficiency, reliable performance, and flexible customization options, the Racking Connector Roll Forming Machine is an essential solution for manufacturers producing high-quality racking accessories and complete racking systems.

De-coiler

• The outer diameter of the de-coiler size is 1400mm.
• The diameter of the inner hole is 450~500mm.
• Material width 500mm
• The load weight is 3000kg
• Manual core expansion
• Power transmission with brakes
   

Straightener

• Feed width 300mm
• Feed thickness 3mm
• Number of rolls: 11
• Roll material GCr15 steel
• Heat treatment hardness HRC55°~57°
• Motor power 3 kW. (Frequency conversion speed regulation)
• Speed 8 meters per minute
• Transmission mode chain and arrow wheel.
   

Feeder

• Feed width 300mm. 
• Feed thickness 3mm
• Number of rolls: 4
• Roll material GCr15 steel
• Roll heat treatment hardness HRC55°~57°
• Servo motor power 0.85 kW (Yaskawa Corporation, Japan).
• Speed 0~10 meters per minute
• Transmission method arrow wheel. 
   

Hydraulic pre-punching part

• One hydraulic station and 7.5 kW of motor power
• It is equipped with a set of 80-ton hydraulic punching device   
• Cutting mold material Gr12 steel,
• Treatment hardness HRC 60°~62°
• Equipped with six sets of punching and forming dies (one set on the left and right directions)
   

Main forming part

• Rolling materials: cold rolled trigger and hot rolled trigger
• Material thickness 3mm
• 10 sets of rolling wheels
• Rolling wheel material GCr15 steel
• Rolling wheel heat treatment HRC 55°~57°
• Wheel spindle diameter; 60mm, material 45# steel.
• splint thickness; 30㎜
• Rolling wheel bearing specifications; 60311
• Transmission mode Chain and arrow wheel
• Motor power 7.5 kW, 350 reducer 
• The forming speed is 1~5 m/min.
• Equipped with a cooling water pump device.
   

Cutting part

• A hydraulic station
• The hydraulic station motor is 5.5 kilowatts
• A set of cutting molds. (No scrap cut-off method)
• Cutting mold material Gr12 steel,
• Treatment hardness HRC 60°~62°

Electrical control section

• Japanese frequency converter speed regulation, Mitsubishi PLC and man-machine interface control.
• Electrical components, using Taiwan Shilin or Schneider products.
• Punching adopts the length of the barber and the cylinder fixed hole cutting method (length less than 300)
• Non-stop cutting.
• Voltage 380V, 50HZ