Premium Storage Rack Roll Forming Machine for Supermarket Shelving
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Machine Description
Reliable Upright Production Solutions for Modern Retail Racking Systems
As the backbone of supermarket shelving systems, the upright post requires extreme precision and load-bearing strength. Our storage rack roll forming machine is specifically engineered to produce high-quality uprights that meet the rigorous demands of supermarket racking systems. Whether you are manufacturing light-duty shelves or heavy-duty retail displays, our upright roll forming machine ensures consistent profile accuracy and structural integrity.
Technical Excellence in Upright Rack Roll Forming
Our production line integrates advanced automation to streamline your manufacturing process. From decoiling to final stacking, every step is optimized for the supermarket shelf rack industry.
- Integrated Hydraulic Punching: A high-speed, multi-row punching system ensures that the holes for bracket attachment are perfectly aligned, a critical factor for the stability of supermarket shelving.
- Precision Roll Forming Unit: Featuring 24 forming stations with GCr15 steel rollers, the machine maintains a tolerance of , preventing profile twisting or deformation.
- Smart Control System: Equipped with a Japanese Mitsubishi PLC and Servo motor, allowing for flexible length adjustment and hole pattern customization.
Why Choose Our Upright Roll Forming Machine?
1. Optimized for Supermarket Racking Applications The machine is tailored for the specific profiles used in supermarket shelving, including various heights and thickness ranges (up to 2.0mm). It supports the production of the most common upright shapes used in global retail chains.
2. High-Speed, Low-Maintenance Design With a forming speed of up to 8 meters per minute and a heavy-duty 25mm side-wall structure, this upright rack roll forming machine is built for 24/7 industrial operation with minimal downtime.
3. Versatile Profile Capabilities Beyond standard uprights, our technical team can customize the rollers to accommodate unique designs for specialized supermarket shelving systems, ensuring your products stand out in the market.
Technical Specifications at a Glance
| Feature | Specification Details |
|---|---|
| Core Keyword | Storage Rack Roll Forming Machine |
| Material Thickness | 1.5mm - 2.0mm Cold Rolled Steel |
| Forming Stations | 24 Sets of High-Precision Rollers |
| Punching System | 80-Ton Hydraulic Punching (Yangli Brand) |
| Control System | Mitsubishi PLC & Touch Screen |
| Application | Supermarket Shelving Systems / Warehouse Racking |
Production Flow:
Material – Decoiling – Leveling – Hydraulic Punching – Roll Forming – Hydraulic Cutting-Off – Final Profile
1. Manual Decoiler——1 Set
| Max. Width | 500 mm |
| Inner Diameter | Ø 460 - Ø 520 mm |
| Max. Loading Capacity | 3,000 kg |
| Manual operating type | Manual expansion to tighten the coil |
| No power | Equipped with brake belt device |
2. Leveling Device——1 Set
| Max. Width | 400 mm |
| Max. Thickness | 2.0 mm |
| Rollers for Leveling | 11 rollers |
| Material for Rollers | GCr15 steel |
| Hardness for Heat Treatment | HRC55 – 57 |
| Motor Power | 3.0 kw |
| Leveling Speed | 8 meters / minute |
| Power Transition | by Chains & Gears |
3. Feeding Device——1 Set
| Max. Width | 400 mm |
| Max. Thickness | 2.0 mm |
| Rollers for Feeding | 4 rollers |
| Material for Rollers | GCr15 steel |
| Hardness for Heat Treatment | HRC 55 – 57° |
| Servo Motor | 1.3 kw, Japanese |
| Feeding Speed | 0 – 10 Meters / Minute |
| Power Transition | by Gears |
4. Punching Device——1 Set
| Working Pressure | 80 Tons |
| Stoke Per Minute | 60 Strokes / Minute |
| Punching Mold | 1 Set |
| Hole-Punching Modular | 1 Set, 150 mm / Stroke = 3 Rows / Strokes |
| Brand | Yangli, China; Top One In China |
5. Roll Forming Machine——1 Set
| Rollers | 24 Nos., including 5 Nos. straightening rollers |
| Material for Rollers | GCr15 steel |
| Hardness for Heat Treatment | HRC57 – 59 |
| Roller Main Shaft | Ø 55 mm, 45# Steel |
| Bearing | HRB, China; 60309 |
| Main Machine Side-Wall Thickness | 25 mm |
| Motor Power | 11.0 kw, 350 Gearbox |
| Rolling Speed | 3 – 8 meters / minute |
| Speed Control By | Frequency Converter |
| Power Transition | by Chains & Gears |
| Equipped with Water Coolant System | |
| Roll Forming Size Tolerance | ± 0.5 mm |
| Profile Whole Straightness | 1.2㎜‰ |
6. Hydraulic Cutting-Off Device——1 Set
| Cut-Off Type | Hydraulic; Automatic Cut-Off |
| Cut-Off Station | 1 Set |
| Cut-Off Mould | 1 Set , Selvage Cutting |
| Cut-Off Mould Material | SKD11 Steel, Japan |
| Hardness For Treatment | HRC 60– 62° |
| Hydraulic Pump Stand Motor | 4.0 kw |
| Cutting Method | Stop to Cut |
| Length Tolerance Controller | By Pneumatic Hole Location |
7. Run-Out Table——1 Set
| Table Length | 6 Meters |
| Structure | Welded By Angle Iron |
| Discharge Structure | By Pneumatic Cylinder |
8. Electronic Control System——1 Unit
| PLC | Mitsubishi, Japan |
| Frequency Converter | Japan |
| Touchable Screen | Mitsubishi, Japan |
| Servo Motor | Mitsubishi, Japan |
| Length Control | By Cylinder |
| Main Electronic Components | Schneider, France Or Shilin, Taiwan |
| Power Supplier | 380 V, 50Hz, 3Phs |
Machine Details
Machine Video
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Sales hotline:
+86 15920110298
WhatsApp:
E-mail:
contact@shelvingmachinery.com
Address:
20F/AB Zhongqiao Building, 76 Xianlie Middle Road, Yuexiu District, Guangzhou, Guangdong, China P.R.
contact@shelvingmachinery.com
20F/AB Zhongqiao Building, 76 Xianlie Middle Road, Yuexiu District, Guangzhou, Guangdong, China P.R.
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